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Fix Your Rusted Wheel Wells for Good with This Simple Bondo Tutorial

February 10, 2023 By Kurt Gorman Leave a Comment

Bondo is a two-part putty commonly used in automotive repair for filling in small dents, chips, and rust. If your vehicle has a rusted wheel well post, you can use Bondo to repair it and prevent further rust from spreading. Here is a step-by-step guide on how to bondo a rusted wheel well post:

  1. Step 1: Clean and Prepare the Surface Remove any loose rust, dirt, or debris from the affected area with a wire brush or sandpaper. Clean the surface thoroughly with a degreaser to ensure the Bondo will adhere properly. If the rust is extensive, you may need to use a rust converter to neutralize the rust before cleaning.
  2. Step 2: Mix and Apply Bondo According to the manufacturer’s instructions, mix the two components of the Bondo together until a uniform color is achieved. Apply the Bondo to the rusted area with a spreader, filling in any gaps or holes and making sure to cover the entire rusted area. Allow the Bondo to dry completely, usually 30 minutes to an hour, before sanding.
  3. Step 3: Sand and Paint Once the Bondo has dried, use sandpaper to sand down the surface until it is smooth and even with the surrounding area. Clean the surface again with a degreaser and then paint with a rust inhibitor primer. Allow the primer to dry completely before applying a topcoat of paint to match the color of your vehicle.

By following these steps, you can effectively bondo a rusted wheel well post and prevent further rust from spreading. Bondo is an affordable and simple solution for small rust repairs and can give your vehicle a new look without the need for costly bodywork.

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    Permatex 25909 Liquid Metal Filler, 3.5 oz.
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    Bondo Spreader 3-Pack, 00357, 3 Sizes Per Pack
  • Bondo All-Purpose Putty, Designed for Interior and Exterior Home Use,
    Bondo All-Purpose Putty, Designed for Interior and Exterior Home Use, Paintable, Permanent, Non-Shrinking, 1.9 lb., 1-Quart

How To Bondo Rusted Wheel Well Comparison Table

Contents show
1 How To Bondo Rusted Wheel Well Comparison Table
2 Equipment To Work With Bondo Rusted Wheel
3 Step By Step Instruction On How To Make How To Bondo Rusted Wheel Well
4 F.A.Q.
4.1 Can I bond a rusted wheel well without sanding down the surface first?
4.2 How long does the Bondo need to dry?
4.3 Can I paint over the Bondo immediately after it dries?
4.4 Can I use Bondo on a large rusted area?
4.5 Can I use a different type of filler instead of Bondo?

Permanent methods for bonding a rusted wheel well include using a patch panel, welding, and using body filler. Each method has its own unique advantages and disadvantages. Here is a comparison table that outlines the key differences between these methods:

MethodAdvantagesDisadvantages
Patch PanelDurable and long-lasting
Maintains the original shape and structure of the vehicle
No need for extensive sanding or shaping
Requires specialized tools and skills
Time-consuming and labor-intensive
Expensive
WeldingStrong and permanent bond
No need for sanding or shaping

Equipment To Work With Bondo Rusted Wheel

EquipmentPurpose
BondoTwo-part putty used for filling in small dents, chips, and rust
SpreaderUsed to apply the Bondo to the rusted area
Wire brush or sandpaperUsed to remove loose rust and debris from the affected area
DegreaserUsed to clean the surface before applying the Bondo
Rust converter (optional)Used to neutralize extensive rust before cleaning the surface
SandpaperUsed to sand down the surface after the Bondo has dried
Rust inhibitor primerUsed to protect the surface from rust after the Bondo has been applied
Topcoat of paintUsed to match the color of your vehicle and finish the repair

Having the right equipment on hand will make bonding your rusted wheel well with Bondo an easy and straightforward process. With these tools, you’ll be able to achieve professional-looking results in no time!

Step By Step Instruction On How To Make How To Bondo Rusted Wheel Well

Step 1: Clean the Surface

  • Use a wire brush or sandpaper to remove any loose rust and debris from the affected area
  • Clean the surface thoroughly with a degreaser to remove any dirt or grime
  • If the rust is particularly extensive, you may need to use a rust converter to neutralize the rust before cleaning

Step 2: Mix and Apply the Bondo

  • Mix the two components of the Bondo together until you get a uniform color
  • Apply the Bondo to the rusted area with a spreader, making sure to fill in any gaps or holes and cover the entire rusted area
  • Give the Bondo time to dry completely, which should take about 30 minutes to an hour

Step 3: Sand and Paint

  • Use sandpaper to sand down the surface until it’s even with the surrounding area
  • Clean the surface one more time with a degreaser
  • Apply a rust inhibitor primer to protect the surface from rust
  • Once the primer is dry, finish with a topcoat of paint that matches the color of your vehicle

And that’s it! Bonding a rusted wheel well with Bondo is a quick and easy process that can give your vehicle a fresh new look. With these simple steps, you’ll be able to fix small rust issues and protect your vehicle from further damage. Good luck!

how to bondo rusted wheel well

F.A.Q.

Can I bond a rusted wheel well without sanding down the surface first?

It is highly recommended to sand down the surface to remove any loose rust and debris before applying the Bondo. This will ensure that the Bondo adheres properly and provides a smooth finish.

How long does the Bondo need to dry?

Typically, the Bondo will need to dry for 30 minutes to an hour before it can be sanded down. The exact time will depend on the temperature and humidity of your work area.

Can I paint over the Bondo immediately after it dries?

No, you will need to apply a rust inhibitor primer before painting over the Bondo. The primer will protect the surface from rust and help the paint adhere better.

Can I use Bondo on a large rusted area?

Bondo is typically used for small repairs and may not be suitable for large, extensively rusted areas. In these cases, it’s best to consult with a professional for a more permanent solution.

Can I use a different type of filler instead of Bondo?

Yes, there are many different types of body filler available on the market. However, Bondo is a well-known and widely used brand that is known for its versatility and ease of use.

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  • Bondo Gray Filler Primer, 00720, 11 oz
    Bondo Gray Filler Primer, 00720, 11 oz
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    TouchUpDirect Scratch & Chip Putty – Automotive Repair Filler

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About Kurt Gorman

Kurt Gorman is a 43-year-old Auto Body Painter that prepares vehicles to be painted and apply paint coats for touch-up repairs or just to satisfy a customer's desire to change the car's color. Read More.

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